Multifunctional automatic quenching tank

Multifunctional automatic quenching tank overview

      Multifunctional automatic quenching tank is a quenching tank designed and developed by Chengchi industrial furnace according to user requirements of safety, energy saving, environmental protection, multi-purpose, multi-function, intelligent, full automation and other requirements, combined with user technical requirements. Ensure that the heat treatment quenching workpiece with appropriate configuration to achieve user quenching cooling process, quenching cooling workpiece meet the technical requirements of users, and ensure that the quenching cooling workpiece meet the requirements of safety, energy saving, environmental protection. Quenching tank according to the quenching medium can be divided into quenching tank, quenching oil tank, quenching salt tank, double liquid quenching tank, continuous quenching tank, etc.

Multi-function automatic quenching tank structure

      Multi-function automatic quenching tank includes: Heating system, cooling (water cooling, air cooling, low temperature), circulation system, lifting mechanism, stirring convection, medium uniform flow guidance, nitrogen (carbon dioxide) fire extinguishing system, oil smoke purification, sensing system (liquid level detection, pressure monitoring, temperature monitoring) automatic temperature control system, centralized and digital control through PLC controller, And through the touch screen to achieve man-machine exchange to achieve automatic control. We also reserve Ethernet interface for users to connect multifunctional automatic quenching slots to existing industrial Ethernet through this interface to achieve a "digital factory". Users can flexibly select various functions according to the field process, which can meet the requirements of workpiece quenching and cooling under the premise of reducing the cost.

Multifunctional automatic quenching tank body

Quenching tank body

      The quenching tank body is made of section steel as the skeleton, and the thickened steel plate is processed, bent and welded by manual arc welding. It has the advantages of strong and durable, especially good tolerance to salt-bearing and alkaline quenching medium. According to the characteristics of the workpiece, the size of the material frame and the situation of the production site, the quenching tank is designed into rectangle, square, round and shaped. The middle of the high temperature quenching tank is lined with 50-100mm aluminum silicate ceramic fiber insulation layer to achieve the purpose of energy saving. The tank body is coated with anti-rust primer and topcoat. The standard color is gray for the tank body, black for the foot and lifting lug, red for the transmission part and yellow for the cover shell. Users can customize the color according to their own needs.

Multi - function automatic quenching tank frame and fishing plate

      According to the characteristics of the user's workpiece, the small workpiece can use the material frame, the big heavy parts can choose the fishing plate. There are handles on both sides of the material frame, and there are welding lifting lugs and lifting rings on the fishing plate, which are used to collect the oxide skin produced by quenching and the workpiece dropped in the quenching tank due to improper operation. The two sides (four corners) are fixed by the chain sling. When the quenching tank needs to be cleaned or the workpiece needs to be salvaged, the fishing disc can be lifted out of the quenching tank by the chain sling.

Multifunctional automatic quenching tank automatic tank cover/manual tank cover

      The quenching tank of the automatic lifting platform is generally equipped with an automatic tank cover. When the quenching platform falls, the tank cover is automatically covered when the workpiece enters the oil, so that the flue gas is discharged from the rear exhaust pipe. The tank cover mechanism can reduce the quenching liquid sputtering and the quenching liquid steam drifting; When the quenching tank is idle, the cover of the tank can be closed to effectively prevent foreign matter and personnel from falling, and improve safety. The automatic slot cover is driven by the reducer, and the opening and closing mode can be set to automatic and manual modes; The small quenching tank is mostly manual tank cover.

Multifunctional automatic quenching tank carbon dioxide/nitrogen extinguishing device

      Fire extinguishing device adopts awakening pipe line type nitrogen (carbon dioxide) fire extinguishing system. A nitrogen fire extinguishing pipe is arranged on the inside of the quenching oil tank tank, and holes are evenly cut on the fire extinguishing pipe. When the light sensor and the temperature sensor jointly detect the fire, the fire extinguishing process can be automatically started or the sound and light alarm can be switched to manually extinguish the fire. When extinguishing the fire, nitrogen (carbon dioxide) is released in the quenching tank to cover the surface of the oil to isolate oxygen to achieve the extinguishing effect. Nitrogen/carbon dioxide gas is used to extinguish the fire, which is not only safe and reliable but also does not pollute the quenching oil.

Multifunctional automatic quenching tank mixing system

Multifunctional automatic quenching tank agitator

      Chengchi industrial furnace is equipped with an insert mixing system at the upper part of the quenching tank, which is convenient for maintenance. The forced stirring system can form a convective stirring mode, so that the quenching medium in the quenching tank rolls up and down, left and right convection, good temperature uniformity in the working area.

      Stirring system is mainly composed of motor, transfer triangle belt, pulley, stirring shaft, stirring propeller, triangle belt, housing and support. The quench medium can form circulating liquid flow through the deflector, the homogenizer and the deflector tank to ensure the quenching effect. Mixing motor can also use frequency conversion motor, with frequency converter, mixing speed can be adjusted according to the needs of the process.

Multifunctional automatic quenching tank cooling cycle device

Quenching tank heat exchanger

      Cooling cycle device can be divided into water cooling and wind cooling, etc., mainly composed of cooling device, circulating pump, basket filter, circulating pipeline and valve. Especially for continuous or mass quenching to provide sufficient heat dissipation capacity for quenching medium, in the rated time to cool the temperature state required by the process. At the same time of cooling, the quenching medium in the tank is enhanced, which is conducive to a more uniform temperature.

      The cooling cycle of quenching tank is: quenching tank - basket filter - valve - circulating pump - cooling device - quenching tank. When the cooling capacity is large, it is recommended to choose the external circulation mode, and configure the overflow tank and liquid storage tank. The cooling device includes (plate, spiral, tubular) heat exchanger, open cooling tower, refrigerator, air cooler, etc.

Multifunctional automatic quenching tank heating system

Quenching tank heating tube

      According to the initial quenching temperature required by the user quenching process, the heating system should be selected when the room temperature is lower than this temperature. When the temperature is lower than the set temperature, the heating tube will automatically start heating to prevent the temperature of the quenching medium from being too low in winter, which will affect the quenching quality.

      Heating is heated by heating module, heating source can choose electric heating or steam heating. The heating module consists of a plurality of heating tubes installed on a fixed plate and inserted into the tank body through the upper part or the upper side. Electric heating tube Heating tube above the liquid level must be set as the non-hot area.

Multifunctional automatic quenching tank fume purification device

Quenching tank oil fume purifier

      For quenching oil tank oil can be selected smoke purification device, in order to eliminate the quenching tank evaporation of flue gas and other harmful  so that it can meet the national environmental requirements, while ensuring the health of operators. In order to eliminate the oil smoke formed during quenching, a smoking pipe is installed in the upper part of the quenching tank, and an even opening around the tank is used as a smoking mouth. The smoking pipe is connected to the purifier through the air pipe, and the purified smoke is discharged from the smoke exhaust pipe through the centrifugal fan. The fume purification system adopts the combined purification principle of cyclic separation, fireproof mechanical filtration and plasma electrostatic adsorption to make the flue gas discharge meet the relevant standards.

Multifunctional automatic quenching tank lifting system

      When the user quenching workpiece is large and heavy, the lifting system can be selected. Lifting system according to the working principle can be divided into mechanical lifting mechanism and hydraulic lifting mechanism. Small and medium-sized quenching tank can choose mechanical lifting, has the advantages of simple structure and low cost.

      Hydraulic lifting system is mainly composed of small hydraulic station, hydraulic pipeline control system, hydraulic cylinder, transmission chain mechanism, guide mechanism and lifting platform. The top of the piston rod of the hydraulic cylinder is hinged with a movable pulley (sprocket) to drive the movement of the transmission chain mechanism. The end of the chain is linked to the lifting platform. Through the guiding mechanism, the chain drives the lifting platform to move up and down to achieve the lifting movement.

Multifunctional automatic quenching tank electrical automatic control system

Multifunctional automatic quenching tank electrical automatic control system

      The electrical automatic control system is equivalent to the brain of a quenching tank. It is composed of various electrical components, cables and sensors. Equipped with temperature monitoring control, pressure monitoring, stirring control, circulation cooling, tank cover opening and closing control, workbench lifting control, alarm, emergency stop and other control systems.

      The control cabinet body adopts standard electric cabinet, the surface is sprayed with plastic, the well-known components (the standard is Delxi/Chint), the layout structure is reasonable, the maintenance is convenient and safe.

      The control system mainly adopts Siemens PLC+ touch screen combination, reserved Ethernet interface and upper computer connection interface, when necessary, can connect and communicate with the upper computer in the main control room, through industrial Ethernet, remote control, realize the "digital factory". PLC can ensure the precision and intelligence of control, while the touch screen can fully and clearly display the parameters and equipment status, simple and quick operation.

      The electric control system has manual and automatic modes. In manual mode, each function module can be manually opened and closed separately. In automatic mode, complete automatic control can be achieved through the signal interaction of the loading and reclaimer and the sensor signals of the tank body.

      In addition, the multi-function automatic quenching tank can also be equipped with overflow tank, accumulation tank, liquid storage tank and other components according to user needs.

Overflow trough/accumulation trough

      Quenching tank quenching medium inlet is generally in the bottom plate of the tank, through the upper overflow tank/accumulation tank outlet discharge, overflow tank/accumulation tank is located in the quenching tank upper edge of the outer side and tank wall welded together, quenching tank wall above the relief hole or overflow gap, and separated by a filter net, so that the quenching medium into the overflow tank/accumulation tank, the quenching medium temperature uniform and keep the flow.

Liquid reservoir

      It can be placed in the pit outside the factory building and connected with the quenching tank through the pipe. The liquid storage tank is used to quickly empty the medium of the quenching tank when an accident occurs or the quenching tank is cleaned.